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Spot Welding: Its Types, Principle, Process and Applications

Timmy DavisKnowledge BaseJuly 19, 2022September 1, 2022(0)

What is spot welding? Spot welding is a process where two pieces of metal are joined together by heating one piece until it becomes malleable and then pressing it against the other.

It is a quick and easy way to join two pieces of metal together. You heat one piece until it becomes malleable, and then press it against the other. This process is usually used to fix small repairs on cars or equipment.

Types of Spot Welding

Spot welding is a type of welding where the welder uses an electrode to weld small pieces together. The different types of spot welding involve using different kinds of electrodes (TIG, MIG, GTAW, or Stick).

Types-of-Spot-Welding

Each type of spot welding has its benefits and drawbacks. For example, TIG spot welding is faster than MIG or GTAW but less accurate than stick welding. Stick spot welding is the most accurate form of Spot Welding but it’s also the slowest.

Work Principle of Spot Welding

The Work Principle of Spot Welding is the most basic welding principle and it states that a weld is strongest where it’s closest to the joint. This means that you need to make sure your welds are close together so they can withstand pressure and heat.

Spot Welding Process

Spot welding works by applying pressure and heat to the desired area. Here you can use shaped alloy copper electrodes to pass electrical current through the weld pieces.

  • The material melts, fusing the parts at which point the current is turned off, pressure from these electrodes is retained and a “nugget” solidifies to form a joint.
  • The welding heat is generated by the electric current, which is transferred to the workpiece through copper alloy electrodes.
  • The amount of heat depends on the thermal conductivity and electrical resistance of the metal as well as the amount of time for which current is applied.

Also, read What is Shielded Metal Arc Welding?

Advantages of Spot Welding

Spot welding is a type of welding that uses an electrode to weld two or more pieces of metal together.

Advantages of spot welding 

  • It’s a fast process that can be done in small spaces.
  • Spot welds are less likely to cause damage than other types of Welding.
  • Spot welding is used for quick repairs and replacements of equipment.

Disadvantages of Spot Welding

There are several disadvantages to spot welding, including the fact that it’s a relatively slow process and it can be difficult to get a good weld. Additionally, spot welding is not as reliable as other types of welding because there’s a greater chance of mistakes.

Equipment used in Spot Welding

Spot welding is a type of welding where the welder applies the weld on small areas, or “spots”, of metal. This is different from traditional welding, which involves joining larger areas together.

The equipment used in spot welding includes a machine that holds the pieces to be welded together and a torch that melts the metal onto the tips of the electrodes.

Applications of Spot Welding

Spot welding is the process of joining two pieces of metal together using an arc welder. It can be used to join different types of metals, including steel, aluminum, and brass. Spot welders are small and lightweight machines that use an arc welder to join the two pieces of metal.

The spot weld is the most visible point where the two metals meet, and it’s usually not strong enough to hold the weight of the object that it’s attached to. Spot welding is sometimes used as a temporary solution for repairs or alterations on objects that don’t require a more permanent connection.

Equipment-used-in-Spot-Welding

Conclusion 

What is spot welding? Spot welding is a process where two pieces of metal are joined together by a small amount of heat and pressure. It’s used for small repairs, like fixing a broken hinge on a door, and it’s usually done on the spot.

If there are any problems with the weld, you’ll need to repeat the process until everything is perfect. Please share your views after reading this article!

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Author Bio

Timmy Davis

Timmy Davis is a very enthusiastic guy who is intimately aware of everything welding related. This is because he has been raised by a father who has spent half of his life serving as a professional welder. In addition to writing about welding and the best mig welder, he loves meditating alone and walking down the street.

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