Best MIG Welders That are Worth Buying
MIG or Metal Insert Gas welder machine is widely used for thick and large materials. It uses a consumable wire, which acts as the filler material and electrode as well. Unlike TIG welding machines, MIG welding is much easier, faster, and affordable. MIG welding machines have been used widely by welding experts throughout the world.
Quick Comparison
7 Best MIG Welders in 2022
Hobart 500559 Handler 140 MIG Welder
This MIG welder has a five-position voltage control for effortless and smooth arc transition, irrespective of the thickness of the material. It means this welder can weld steel of up to 0.25-inch thickness. It is a versatile welder that runs on a 115 household voltage and comes with a 20-percent duty cycle at 90A, which means it will be given a break for 8 minutes after 2 minutes of nonstop welding.
When users up the amperage to 140, it will increase up to 25 percent. This welder is ideal for welding stainless steel, aluminum, steel, and other metals. It may not be the ideal choice for pros or top the pool for residential use, but this welding machine is hard to ignore as an all-rounder.
- Household friendly – it runs on standard voltages, making it the ultimate home workshop repair tool. If you are welding a broken gate bracket or anything household item made of steel or aluminum, this welder has got you covered. It is also recognized as the best mig welder for aluminum.
- Complete Kit – Inside the box, you will get a complete kit consisting of a cable, clamps, dual gauge regulator gas hose, 0.30-inch contact tips, 10-ft HR-100 MIG gun, and a sample spool of flux-cored wire.
- Positive Reviews – With so many positive reviews, this welder is hard to ignore. It serves as a great all-rounder and is an ideal option for home repairs and smaller professional tasks. So many users can’t be wrong.
- High Price – Although the price isn’t the steepest we’ve encountered so far, it’s quite high for a DIY welding kit.
- Not ideal for heavy-duty tasks – As already stated above, this welder is better suited to smaller and lighter repairs or household maintenance.
Forney 140 MP Easy Weld, Multi-Process Welder
The Forney 140 MP Easy Welder may be the best choice for your money. It’s affordable and takes fewer amperes than Hobart 210 MVP. It comes with cutting-edge features that you’d expect from expensive models. It is an ideal choice for those wanting to learn welding on a lower amperage welder. It is simple to use and comes with a comprehensive instruction guide that makes things even easier for beginners.
What sets this apart from the rest is that it has the capacity to TIG weld. If you want to diversify your skills, this unit may be the best choice. The leads on this welder are shorter than we’d like. The machine is lightweight and small with a heavy-duty and tough construction, making it an ideal option for outside use where it is susceptible to potential damage and needs to be carried. Moreover, it runs well off 110-volt if you want to use it where you do not have access to 240V power points.
This welder lays a bead that is identical to Hobart 210 MVP in penetration, quality, and smooth consistency. Seeing its price point, we endorse investing in this welder if you want affordability without compromising the quality and don’t need to fuse heavy and thick sections. Overall, it’s a decent welder for beginners from all aspects.
- Good quality
- Easy to follow instruction manual
- Easy to use
- Low price
- The leads on this welder are shorter than we’d like
- Low amperage
- Short leads
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Weldpro Multi Process 200 Amp Inverter Welder
This welder comes with inverter technology that eliminates the need for transformers, making the welder lighter. You enjoy improved control and power without any bulky construction. This welding unit is great for stick, MIG, and TIG welding and is capable of producing an output of 200 amps.
It’s the best MIG welder 220v for both professional and home use. However, you should work with an experienced technician to install a 220V socket if you want to get the maximum output from this welder. What sets this welder apart from the rest is its duty cycle at low amperage. It has a 100-percent cycle at 110A and 30 percent at 200A. It is also referred to as the best MIG welder for car panels.
- Improved power output – This welding unit operates at 200-amperage, meaning users can manage more substantial tasks with the greatest efficiency. This is due to the inverter technology that improves control and power output.
- 3-in-1 Welder – It is a versatile welding machine with MIG, TIG, and sticks welding capabilities when run at 200A, meaning users can braze multiple metals together with the MIG brazing techniques.
- Improved Welding Cycle – At 200A, this welding unit has a 30-percent duty cycle, which is a 10-percent increase compared to the Hobart. Users can keep using the welder without having to worry about it being overheated.
- Requires 220-volts – To be able to smoothly use this welder, you will need to have a 220V socket installed. It exceeds the standard domestic voltage systems.
- Delicate Electronics – Although inverter technology is cost-effective and efficient, it lacks robust qualities. This means your welding unit is vulnerable to bangs and knocks associated with severities on the job site.
- Expensive – Like the Hobart model, this welder will cost an arm and a leg. However, it is a quality welding unit that will tackle light to heavy domestic tasks.
MILLER120/240VAC ELECTRIC MIG Welder 1 Phase
The Millermatic is a popular choice among experienced welding experts. This is because it is lightweight, compact, and reliable. It has a unique slow start function that ensures there’re minimal splatters or malformed bead profiles, which many welders lack.
This feature is hardly found on small-sized MIG welders. It is a high-quality welder with a huge range of settings, an impressive warranty, and a superior MIG gun. It also welds mild and aluminum steel with a thickness of up to 0.3-inch, and stainless steel with a thickness of up to 0.35-inch. The only drawback is its price. This welder costs double the price of the Weldpro.
- Professional Quality – For smaller jobs, this welding unit offers the best in power, quality, and reliability. It is the reason so many welding experts prefer using it.
- Slow Start Technology – This feature is usually reserved for industrial, larger welders. It means that when the arc initially forms, you will get minimal splatters, allowing for a neat weld finish.
- Complete Kit – It comes with a complete kit that consists of a 10 ft MIG gun, 10 feet of cable, a dual gauge regulator, a built-in gas solenoid valve, and a sample 0.030 inches spool.
- Expensive – This welder is known for its performance and quality, which comes at a price. If you want the right model to meet your criteria, you should delve deep.
- Requires 240V – Make sure you have a welding specialist to install a 220V socket that is powerful enough to run this unit smoothly. If you don’t have a socket supporting 240 voltages, you will need to spend more to upgrade your electrics, and this is an added expense.
- USA Assembled and Chinese Made – Most people don’t care about it, but if you like promoting the US economy, this may be a deal breaker. This unit is assembled in the United States and some of its components are made in China to limit its price.
Lincoln Electric Handy Core K2278-1
If you are on the lookout for a Welding machine to learn the ropes, this Lincoln Electric Handy Core K2278-1 might be the right option. Although it lacks the capabilities and finesse of Miller Electric Millermatic 211, it is significantly affordable.
Inside the package you get a cable assembly, a MIG gun, input cables, and a floor clamp, all come attached from the factory to save you time and effort. It is only capable of producing a maximum of 88A, which is a big downside for many, but this isn’t something you should care about especially when you are getting your feet wet.
What is important is how it is operated and handled. Since it’s a gasless welder utilizing a flux core wire electrode, you will see more splatters while doing a weld. Moreover, it doesn’t have any gas shielding complications.
- Gasless Welder – As time moves, coming to grips with a gas shielded welder is essential. For learning how a welder unit works and what you can achieve using it, this gasless welder is invaluable.
- Inexpensive – It is one of the most affordable models listed here. Anyone wanting to learn to weld can give it a shot without breaking the wallet.
- Easy to Set Up – it is easy to set up, another thing setting it apart from the crowd. It allows for you to graduate to more complex welders with experience.
- Not That Much Powerful – if you need a welding machine for heavy-duty tasks and substantial repairs, look at other models. Where this welder excels is it provides you with an entry-level into welding. As you grow, you can switch to more advanced and powerful welders.
- Susceptible to Overheating – This welder is susceptible to overheating issues, even when you use it for lighter tasks. It takes anywhere between 10 minutes and 20 minutes to cool down before you can use it again.
Super Deal Pro MIG
There are so many options available for the best welder for home/domestic use. It took us a long to choose the best one. This welder meets all the criteria of being the best welder for home use. This is in part thanks to the accessories provided by the manufacturer and their price.
It is a 130A welder with a gasless flux core wire, making it a safer option to use around the garden and home. It features a soft-key control panel with changeable temperature settings and adjustable wire feed speeds. It comes with thermal overload protection and a welding helmet.
- Metal Tips – Metal tips go a long way toward reducing slag formation. Over time tip will have some residue accumulated on it. Since you have a spare tip, you can always change it and continue welding.
- No Gas Needed – Since it’s a gasless flux cored wire welder, you won’t need to worry about keeping the gas canisters safe. Just plug in it and you’re ready to weld.
- Ideal for your money – This welder is hard to resist for all those smaller jobs around the garden and home. It consists of everything to get you started safely and smoothly. It has enough power to manage smaller tasks and spot repair jobs.
- Ideal for Smaller Duties – This welder has limitations. You will only perform lighter tasks and smaller repairs with this welding machine. It isn’t powerful enough to manage major projects that require a larger capacity welding machine, and probably a gas shielded one.
- Poor Build Quality – Some areas have not been given enough attention, and build quality is one among them. It means it isn’t going to last any longer, and you will need to replace it in a few years.
LOTOS Mig Welder MIG175 175AMP
This welder comes with an aluminum spool gun that removes the need to buy one separately. It is effective when working with mild steel, stainless steel, and aluminum. Unlike Weldpro which relies on inverter technology, this model uses transformers. So, it is less likely to malfunction and erosion. It is an ideal choice for small businesses that require the reliability of a tested and tried welder that will not break the bank. It is one of the reasons it handles 4-inch and 8-inch industrial standard spools.
- 175A Weld Output – This welder can weld mild steel, stainless steel, and aluminum with a special aluminum spool gun provided with the kit.
- Transformer Technology – Transformers have been around for decades. So they have a track of durability and reliability, unlike the latest inverter technology.
- Industrial yet Compact – You have to spend long hours deciding on the right industrial-sized welder with such heavy-duty ambitions. It is capable of handling 4-inch and 8-inch industrial standard spools for larger and arduous welding projects.
- Fully Kitted – This welding machine comes with the aluminum spool gun, the MIG torch, regulators, cables, and the face mask. It is a comprehensive package to get started straight out of the box.
- Requires 220v – You will need to bring about some changes in your electrics to use this welder. Usually, domestic power supplies run on 110v. Although this welder can work on 110v sockets, it will struggle to perform fully, limiting the weld abilities. Have a 220v socket installed for optimum results.
- 20-Percent Cycle at 175A – For every two minutes of the welding job, you’ll need to let it stay idle for 8 minutes so it can cool down and get ready for the next shot. This might be irritating for some welding experts.
If you are struggling to find the best MIG welder under 1000 machine that can provide you with your desired performance, this article is going to help you. Read till the end to go through all the models we have handpicked after considering all the factors involved. You’re sure to find the one that best suits your needs. Let’s have a look at them below:
What to Consider When Buying a MIG Welder in Australia
We all get a little cautious when buying anything, as it is in our nature that we want to stay on the safe side and buy the best products matching our needs. Keeping this in mind, we have made a list of points that must come into one’s mind when shopping for a MIG Welder.
Duty Cycle
The duty cycle refers to the time a welder can run continuously and smoothly without a cooling break. It is usually expressed as the percentage of ten minutes. A welder with a 20-percent duty cycle at 90 amps will weld at a 90A rating and can go nonstop for 2 minutes before it needs to cool down for 8 minutes. If your 140-amp welding machine is rated for 20 percent at 90A, it will be able to work continuously for less than a minute at 140 amps.
Power
The power factor largely affects the price of MIG welders. The latest 120V welding machines can operate up to 140A, which is good for ⅜-inch steel. The only downside of going with such machines is that the duty cycle will be quite short. However, this isn’t a big deal for weekend warriors and DIYers. It will really affect the performance if you are doing commercial welding for big projects. Most MIG welders use direct current, constant potential power sources, unlike tig and stick electrode welding which uses a constant current power source. MIG power source offers a relatively constant voltage to arc during welding.
Budget
There’s a perception that the more you spend the better you’ll get. Although it’s true in most cases, this doesn’t mean that you can’t get a high-quality MIG welder at affordable rates. The market is full of MIG welders that don’t come with a high price tag. You will need to spend some time shortlisting the best brands matching your budget range.
Welding Torch
The torch is the key feed for wire, which transfers the current to run the welder. The size and length of the torch depend on what type of wire you are using. If you’re using 0.6mm steel wire, the best length of the torch is three meters. If you’re welding with a 0.8mm steel wire, you should go with a 4-meter wire. You must keep the torch straight when welding to keep any wire feed faults at bay. For soft wires like MIG Aluminum and braze, it’s advised to go with 3-meter torches. For normal body shop use, BZL 150 torches are considered ideal. The 250 nozzle is too large to fit places on a vehicle and is designed for railings and gates.
MIG Welder FAQs
Are 110 Volt Welders Good?
For people with small-to-average welding projects, a 110v MIG welder is an ideal choice. These welders let you weld light-to-medium gauge metal sections with the utmost accuracy and efficiency. If this is your first time buying a MIG welder, we suggest brushing up on your welder knowledge. This will help you get the best MIG welder 110v.
What is the Best MIG Welder for Home Use?
For people with small-to-average welding projects, a 110v MIG welder is an ideal choice. These welders let you weld light-to-medium gauge metal sections with the utmost accuracy and efficiency. If this is your first time buying a MIG welder, we suggest brushing up on your welder knowledge. This will help you get the best MIG welder 110v.
What is the Best Gas for Welding Mild Steel?
Argon is recognized as the best MIG welding gas. Also known as 75/25 or C25, a blend of 75-percent argon/25-percent carbon dioxide works as the best all-purpose gas for carbon steel. It creates the best bead appearance, the least amount of spatter, and won’t encourage burn-through on thin metals.
What is the Best MIG Welder Under $500?
One can easily find the best MIG welder under 500 or Best MIG Welder under 300 by doing research on the internet. Whatever model you go with, make sure it matches your style and needs. However, you can consider any of the following models: Eastwood 180 AMP MIG Welder, Titanium MIG 140 Welder, Forney Easy Weld 140 FC-i MIG Welder, Hobart Handler 140 MIG Welder, Lincoln K2278-1 MIG Welder, etc.
What is MIG Welder Used For?
Metal inert gas welding or MIG welding is one of the many welding processes that employ electricity to join and melt metal pieces. MIG welding employs a huge amount of power to form an electrical arc between the metal being welded and an electrode wire. The arc melts down the wire, which is deposited to complete the weld.
How Safe is MIG welding?
Although MIG welding produces lower quantities of welding fumes, it can’t be declared safe. Welding causes many respiratory problems. The filler material is used, the metal being welded, and anything on the surface of the item being welded can be vaporized, producing toxic fumes and smoke.
Are There Any Safety Regulations for MIG Welding?
Welders must wear clean and dry welding gloves and protective glasses. Special clothing made for welding should be worn to reduce your chances of getting hurt from the toxic smoke and fumes. Although welding PPE isn’t designed to avoid electric shock, it does offer a level of protection.
Is it Okay and Safe to MIG Weld on a Car?
MIG welding on a car can cause damage. First, you will need to put electricity through the metal body of your car to proceed further. The fluctuation in the current can cause damage to the electronics installed in your car. You may end up blowing up the electronic stuff in your car.